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539 | from math import *
from prism import *
DiamVeh = 50.0
NumberOxTanks = 1
NumberFuelTanks = 1
WtHeLeakage = 0.1 # lbm
NumberHeTanks = 1
simpleHe = 0 # 1=calibrate with one integ, 0=all integ, -1=skip any integration
propellant_margin_LBM = 0.0 #lbm
leakage = 0.0 # total propellant leakage
leakage_ox = leakage * 2.0 / 3.0
leakage_fuel = leakage - leakage_ox
mrACS = 1.75
etaERE=0.95
etaKinetic = 0.975 # kinetic efficiency...
NumAxialEngines = 3
NumACSEngines = 6
oxName = 'MON25'
fuelName = 'MMH'
heObj = n_fluid('HE',T=500.0,P=1000.0)
mission = 'solar'
if mission=='solar':
Fvac=200.0
ItotDescent=8424. + 7229. + 6387. + 24027.
ItotACS=2763. + 389. + 3366.
else:
Fvac=100.0
ItotDescent=5312. + 4559. + 4034. + 14806.
ItotACS=2264. + 246. + 2127.
FvacACS=5.0
cantAngleDescent=0.0 # deg
etaCant=cos(cantAngleDescent*pi/180.0)
dpLinesEst = 20.0
# using Valcor regulator as reference
dPregRef = 120.0 # Valcor dP
dPregMin = dPregRef + 20.0 + 10.0 + 10.0 # includes regulator drop, He line drop, filter, pyro vlv
tActionSec = 46.0*3 + 90.0*2
TminOperate = 460.0 - 4.0
TmaxOperate = 550.0
TmaxHe = 460.0 + 122.0 # Helium bottle is filled at 122 degF
cxwValves=1.0
expulEffOx = 0.99
expulEffFl = 0.99
ullFracOx = 0.03
ullFracFl = 0.03
# create system object (make sure author is correct... it's used for report)
S = SysModel(name="%s/%s %s ILN"%(oxName,fuelName,mission), type="bi-propellant",
author="Moon Walker",programName='Lunar Lander')
# add design variables to the system (these variables may be used to
# optimize the system or to create plots)
# design vars have:
# name, value, minVal, maxVal, step, units, description
S.addDesVars( ["PcAxial", 230.0, 150.0, 400.0, 20.0, 'psia', 'Axial Engine Chamber Pressure'] )
S.addDesVars( ["LengLimit", 13., 10.0, 15.0, 1.0, 'in', 'Engine Length Limit'] )
S.addDesVars( ["ItotDescent", ItotDescent, 20000.0, 50000.0, 5000.0, 'lbf-sec', 'Total Impulse of Descent Engines'] )
S.addDesVars( ["ItotACS", ItotACS, 4000.0, 8000.0, 500.0, 'lbf-sec', 'Total Impulse of ACS Engines'],
['mrAxial', 1.75 , 1.5, 1.9, 0.05,'','Divert Engine Mixture Ratio'],
['PmaxGas',4500.,4000.,6000.,500.,'psia','Helium Max Bottle Pressure'])
#S.addFeasibleVariable( name="VolRatioTanks", feasibleVal=1.0,
# units='', desc='Tank Volume Ratio',
# controlVar="mrAxial", cvMinVal=1.4, cvMaxVal=2.0,
# cvUnits='', cvDesc='Divert Engine Mixture Ratio')
# now add any Result Variables That might be plotted
# result variables have:
# name, units, description
S.addResultVars(
["sysMass", "lbm", "Total System Mass"],
["Isp", "sec", "Engine Specific Impulse"],
["IspACS", "sec", "ACS Engine Specific Impulse"],
["IspEff", "sec", "Effective Isp (with cant angle)"],
["Lengine", "in", "Engine Length"],
["engMass", "lbm", "Total Engine Mass"],
["tankMass", "lbm", "Total Tankage Mass"],
["feedMass", "lbm", "Valve/Line/Regulator Mass"],
["dPvlvMax", "psid", "Maximum Valve Pressure Drop"],
["dPvlvOx", "psid", "Ox Valve Pressure Drop"],
["dPvlvFuel", "psid", "Fuel Valve Pressure Drop"],
["dPinjector", "psid", "Injector Pressure Drop"],
["dpBalOrificeACS", "psid", "Balance Orifice Pressure Drop"],
["Ptank", "psia", "Propellant Tank Pressure"],
["PengineIn", "psia", "Engine Inlet Pressure"],
["PcFace", "psia", "Engine Face Pressure"],
["PfinalHe", "psia", "Final Helium Pressure"],
["AreaRatio", "", "Descent Nozzle Area Ratio"],
["VolRatioTanks","",'Tank Volume Ratio (Ox/Fuel)']
)
# create Mass Items that make up the system
# use scaling from reference engine
EngineAxial = Engine_FFC(name="Axial Engine w/o Valves",
oxName=oxName, fuelName=fuelName, Number=NumAxialEngines,
cxw=1.0, Pc=500.0, Fvac=Fvac, eps=25.0, mr=1.9,
CR=2.5, LoverDt=2.0, LchamMin=1.25, cxwValves=0.0,
etaERE=etaERE, calcEtaNoz=1, useFastCEALookup=0,isBell=1, pcentBell=80.0,
halfAngDeg=15.0, xlnOverLcham=0.9, valvesMassInput=0.000001 )
EngineACS = Engine_Fixed_Design( name="R-6D with valves", mass_lbm=1.0,
oxName=oxName, fuelName=fuelName, Number=NumACSEngines,
Pc=92.0, Dt=0.2066, eps=100.0, mr=mrACS, CR=2.5, xlcOxln=1.0, Lprime=3.0,
etaERE=0.97, etaNoz=0.99, isBell=1, pcentBell=80.0,
halfAngDeg=15.0, useFastCEALookup=0, etaKinInp=1.0,
calcEtaNoz=1, inputIspDel=1, IspDel=280.0)
#print Engine.getSummary()
Oxtank = Tank(name="Ox Tank", Number=NumberOxTanks,
makeCompositeTank=0, kalmod=0, tMinGaugeUser=0.010,
matlName="Ti", vfree=486.0,ell=1.0,rcyltd=0.,
ptank=1400.0,sf=1.5,cxw=1.5,
ithcyl=1,kacqui=6,inpex=1,expefi=0.98,
tblad=0.030,tbond=0.030,ttrspc=0.010,
rhobnd=0.04,rhoacq=0.16,tliner=0.0,rholiner=0.04)
Fltank = Tank(name="Fuel Tank", Number=NumberFuelTanks,
makeCompositeTank=0, kalmod=0, tMinGaugeUser=0.010,
matlName="Ti", vfree=486.0,ell=1.0,rcyltd=0.,
ptank=1400.0,sf=1.5,cxw=1.5,
ithcyl=1,kacqui=7,inpex=1,expefi=0.98,
tblad=0.030,tbond=0.030,ttrspc=0.010,
rhobnd=0.04,rhoacq=0.04,tliner=0.0,rholiner=0.04)
Hetank = Tank(name="COPV Helium Tank", tMinGaugeUser=0.050,
makeCompositeTank=1, kalmod=0, Number=NumberHeTanks,
matlName="grEpox", vfree=160.0, ell=1.764,rcyltd=1.45,
ptank=10000.0,sf=2.0,cxw=1.25,
ithcyl=1,kacqui=0,inpex=0,
inpTblad=0, tblad=0.030,tbond=0.030,ttrspc=0.010,
rhobnd=0.04,rhoacq=0.1,tliner=0.04,rholiner=0.1)
# add propellants
Fl = Inc_liquid(symbol=fuelName,T=TmaxOperate,P=14.7)
Ox = Inc_liquid(symbol=oxName,T=TmaxOperate,P=100.0)
# add main propellant lines
FlLine = Line_Liq_inpD( name="Fuel Line", liqObj=Fl, matlName="Ti",
wdot=0.1, pLine=400.0, OD=0.5, thkWall=0.045,
len_inches=50.0, Kfactors=5.0, Number=1,
cxw=1.25, roughness=5.0E-6 )
OxLine = Line_Liq_inpD( name="Ox Line", liqObj=Ox, matlName="Ti",
wdot=0.1, pLine=400.0, OD=0.5, thkWall=0.045,
len_inches=50.0, Kfactors=5.0, Number=1,
cxw=1.25, roughness=5.0E-6 )
HeLine = Line_Gas( name="Helium line", gasSymbol='HE', matlName="Ti",
calcVelFromDiamInp=1, DiamInp=0.25, thkWallInp=0.045,
wdot=0.1, velFPS=20.0, TgasDegR=530.0, designWithVout=1,
usePinlet=0, PgasOutlet=400.0, PgasInlet=400.0,
len_inches=50.0, Kfactors=5.0, Number=1,
sf=4.0, cxw=1.25, roughness=5.0E-6, mass_lbm=0.0 )
# use Helium as pressurant
PpropNomEst = 400.0
#PfOvPref = dPregMin / (dPregMin + PpropNomEst)
PfOvPref = 0.8 # assume a blow down at end
He = PressurantHe(name="pressurant helium", mass_lbm=0.0,
VpropTnk=4800.0,PHeTnk=3000.0,PpropNom=PpropNomEst,
PfinHeOvPnom=PfOvPref, wtHeACS=WtHeLeakage,
tAction=tActionSec,TminR=TminOperate,TmaxR=TmaxHe)
if simpleHe>=0:
HeInteg = PressurantInteg( name="Helium Pressurant", mass_lbm=0.0, gas='HE',
timeProfileL=[0.0, tActionSec], pcentLiqExpelledL=[0.0, 100.0],
VpropTnk=5000.0,PGasTnkMEOP=3000.0,PpropNom=PpropNomEst,
PfinGasOvPnom=PfOvPref,
tAction=tActionSec,TminR=TminOperate,TmaxR=TmaxHe, ullageFrac=(ullFracOx+ullFracFl)/2.0,
PVoW_Bottle=500000., PVoW_Tank=100000.,
AccGees=1.0,
Nbottle=1, ellBottle=1.4, LcylOvDBottle=1.0, Cp_effBottle=0.15, # Cp Ti=.125, Al=.2, Monel=.1
Ntank=NumberFuelTanks+NumberOxTanks, ellTank=1.414, LcylOvDTank=1.0, Cp_effTank=0.15,
CdARegMax=None, dPregulator=dPregMin, NtimeSteps=400, heatExchangerTout=None,
WtHeLLACS=WtHeLeakage, QexternalIntoBottle=0.0, velMultTank=1.0, useDBruns=1)
if simpleHe==1:
He.calibrate( TfBottle=HeInteg.TfinalGasBot, TfProp=HeInteg.TfinalPropGas )
elif simpleHe==0:
He = HeInteg
# make valve objects
if 0:
vlvFl = ValveFixedDesign( name="Moog Axial Fuel valve", liqObj=Fl, matlName="Stainless Steel",
wdot=0.232, refWaterWdot=0.358, refWaterDP=166.0, refName="MOOG MKV valve", Number=1,
mass_lbm=0.9, cxw=1.0)
vlvOx = ValveFixedDesign( name="Moog Axial Oxidizer valve", liqObj=Ox, matlName="Stainless Steel",
wdot=0.441, refWaterWdot=0.358, refWaterDP=166.0, refName="MOOG MKV valve", Number=1,
mass_lbm=0.9, cxw=1.0)
else:
vlvFl = ValveFixedDesign( name="Axial Fuel valve", liqObj=Fl, matlName="Stainless Steel, Teflon",
wdot=0.232, refWaterWdot=0.214, refWaterDP=30.0, refName="MOOG Spacebus valve, Model 53-203", Number=1,
mass_lbm=0.9, cxw=1.0)
vlvOx = ValveFixedDesign( name="Axial Ox valve", liqObj=Ox, matlName="Stainless Steel, Teflon",
wdot=0.441, refWaterWdot=0.214, refWaterDP=30.0, refName="MOOG Spacebus valve, Model 53-203", Number=1,
mass_lbm=0.9, cxw=1.0)
vlvFl.Number = EngineAxial.Number
vlvOx.Number = EngineAxial.Number
#===== after they have been created, add the Mass Items to the system object ====
S.addMassItem( [Oxtank, Fltank, EngineAxial, EngineACS, Ox, Fl, Hetank,He, OxLine, FlLine, HeLine,
vlvFl, vlvOx] )
# the following control routine ties together the system components
# with the system design variables
def myControlRoutine(S):
# get current values of design variables
PcAxial,LengLimit,ItotDescent,ItotACS,mrAxial,PmaxGas=\
S("PcAxial","LengLimit","ItotDescent","ItotACS","mrAxial","PmaxGas")
EngineAxial.etaKinInp = etaKinetic
EngineAxial.Pc = PcAxial
EngineAxial.mr = mrAxial
def newLeng( e ):
EngineAxial.eps = e
EngineAxial.reCalc()
return EngineAxial.Lnoz + EngineAxial.Lcham + EngineAxial.Dcham
epsMax = 150.0 # limit area ratio
G = Goal(goalVal=LengLimit, minX=2.0, maxX=epsMax,
funcOfX=newLeng, tolerance=1.0E-5, maxLoops=40, failValue=epsMax)
eps, ierror = G()
EngineAxial.eps = eps
EngineAxial.reCalc()
#EngineACS.etaKinInp = etaKinetic
#EngineACS.Pc = Pc
#EngineACS.mr = mrACS
#EngineACS.reCalc()
vlvFl.wdot = EngineAxial.wdotFl
vlvOx.wdot = EngineAxial.wdotOx
S["Lengine"] = EngineAxial.Lengine
S["AreaRatio"] = eps
wdotOxTot = NumAxialEngines * EngineAxial.wdotOx + NumACSEngines * EngineACS.wdotOx
wdotFlTot = NumAxialEngines * EngineAxial.wdotFl + NumACSEngines * EngineACS.wdotFl
wdotTot = wdotFlTot + wdotOxTot
# split margin mass by flow demand
margin_ox_LBM = propellant_margin_LBM * wdotOxTot / wdotTot
margin_fuel_LBM = propellant_margin_LBM * wdotFlTot / wdotTot
WtPropAxial = ItotDescent/EngineAxial.Isp/etaCant
WtPropACS = ItotACS/EngineACS.Isp
# calc derived parameter variables
WtOx = WtPropAxial*mrAxial/(1.0+mrAxial) + margin_ox_LBM + leakage_ox + WtPropACS*mrACS/(1.0+mrACS)
WtFl = WtPropAxial/(1.0+mrAxial) + margin_fuel_LBM + leakage_fuel + WtPropACS/(1.0+mrACS)
# get pressure schedule
dPInjector = PcAxial*0.5
pcFace = PcAxial*(1. + 0.25/EngineAxial.CR**1.8)
dpVlvMax = max(vlvFl.deltaP, vlvOx.deltaP)
S["dPvlvMax"] = dpVlvMax
dpFeed = dpVlvMax + dpLinesEst
pRegOutlet = pcFace + dPInjector + dpFeed
if pRegOutlet > 400.0:
dpBalOrificeACS = pRegOutlet - 400.0
else:
dpBalOrificeACS = 0.0
pRegOutlet = 400.0
S["dPvlvOx"] = vlvOx.deltaP
S["dPvlvFuel"] = vlvFl.deltaP
S["dPinjector"] = dPInjector
S["dpBalOrificeACS"] = dpBalOrificeACS
# start assigning values to Mass Items
# start assigning values to Mass Items
WtOxResid = WtOx * (1.0 / expulEffOx - 1.0)
WtFlResid = WtFl * (1.0 / expulEffFl - 1.0)
Ox.setMassBreakdown( [('Burned Axial',WtPropAxial*mrAxial/(1.0+mrAxial)),
('Burned ACS',WtPropACS*mrACS/(1.0+mrACS)),('Margin',margin_ox_LBM),
('Leakage',leakage_ox),('Residual',WtOxResid)])
Fl.setMassBreakdown( [('Burned Axial',WtPropAxial/(1.0+mrAxial)),
('Burned ACS',WtPropACS/(1.0+mrACS)),('Margin',margin_fuel_LBM),
('Leakage',leakage_fuel),('Residual',WtFlResid)])
Ox.reCalc()
Fl.reCalc()
Oxtank.vfree = Ox.Volume / (1.0-ullFracOx)/ NumberOxTanks
Fltank.vfree = Fl.Volume / (1.0-ullFracFl)/ NumberFuelTanks
Oxtank.ptank = pRegOutlet
Fltank.ptank = pRegOutlet
Oxtank.reCalc()
Fltank.reCalc()
S["VolRatioTanks"] = Oxtank.vfree/Fltank.vfree
# calculate final deltaP across regulator orifice
#if simpleHe: # works for -1 and 1
# He.PfinHeOvPnom = (pRegOutlet + dPregMin) / pRegOutlet
#else:
# He.PfinGasOvPnom = (pRegOutlet + dPregMin) / pRegOutlet
if simpleHe: # works for -1 and 1
He.PHeTnk = PmaxGas
else:
He.PGasTnkMEOP = PmaxGas
He.PpropNom = pRegOutlet
He.VpropTnk = (Oxtank.vfree*NumberOxTanks + Fltank.vfree*NumberFuelTanks)
#He.tAction = WtProp / EngineAxial.wdotTot / EngineAxial.Number
He.reCalc()
Hetank.ptank = PmaxGas
if simpleHe: # works for -1 and 1
Hetank.vfree = He.volHeTotal / Hetank.Number
HeLine.TgasDegR = He.TfinalHeBot
else:
Hetank.vfree = He.Vbottle / Hetank.Number
HeLine.TgasDegR = He.TfinalGasBot
Hetank.reCalc()
# give helium line its inputs
HeLine.PgasOutlet = pRegOutlet
heObj.setTP(T=HeLine.TgasDegR, P=HeLine.PgasOutlet)
vdotHe = wdotOxTot/Ox.rho + wdotFlTot/Fl.rho
HeLine.wdot = vdotHe * heObj.rho
# do main propellant lines
OxLine.wdot = wdotOxTot
FlLine.wdot = wdotFlTot
OxLine.pLine = pRegOutlet
FlLine.pLine = pRegOutlet
S.reCalc()
S["sysMass"] = S.mass_lbm
S["engMass"] = EngineAxial.mass_lbm
S["Isp"] = EngineAxial.Isp
S["IspACS"] = EngineACS.Isp
S["IspEff"] = EngineAxial.Isp*etaCant
S["engMass"] = EngineAxial.mass_lbm + EngineACS.mass_lbm
S["tankMass"] = Oxtank.mass_lbm + Fltank.mass_lbm + Hetank.mass_lbm
S["feedMass"] = OxLine.mass_lbm + FlLine.mass_lbm + HeLine.mass_lbm
S["Ptank"] = pRegOutlet
S["PengineIn"] = PcAxial + dPInjector
S["PcFace"] = pcFace
try:
S["PfinalHe"] = He.PfinalGasBot
except:
S["PfinalHe"] = He.PfinalHeBot
# need to tell system the name of the control routine
S.setControlRoutine(myControlRoutine)
S.reCalcItems()
# now optimize the system... it should match up with the carpet plots.
#optimize(S, figureOfMerit="sysMass", desVars=["PcAxial","LengLimit",
# "dpLowFeed","dpHighFeed","CdAhiPvlvOx","CdAhiPvlvFl","CdAloPvlvOx","CdAloPvlvFl"], findmin=1)
#optimize(S, figureOfMerit="sysMass", desVars=["PcAxial","PmaxGas"], findmin=1)
Oxtank.texture = Texture( colorName="Aquamarine" )
Fltank.texture = Texture( colorName="Pink" )
def myRenderControlRoutine(S):
S.reCalcItems()
Lpackage = max( Fltank.OH, Oxtank.OH )
rVeh = (Fltank.OD + Oxtank.OD)/1.5
rVeh = 100.0
heL = []
ORmax = max(Hetank.OR, Fltank.OR, Oxtank.OR)
for i in range( NumberHeTanks ):
he = Hetank.getPOV_Item()
height = Hetank.OR/Hetank.ell
he.translate([0.0,height,(-ORmax-1.0)*(i+1)])
heL.append(he)
flL = []
for i in range( NumberFuelTanks ):
fl = Fltank.getPOV_Item()
height = Fltank.OR/Fltank.ell
fl.translate([(ORmax+1.0)*(i+1),height,0.])
flL.append(fl)
oxL = []
for i in range( NumberOxTanks ):
ox = Oxtank.getPOV_Item()
height = Oxtank.OR/Oxtank.ell
ox.translate([(-ORmax-1.0)*(i+1),height,0.])
oxL.append(ox)
Linjff = EngineAxial.Lengine - EngineAxial.Dcham
hadj = Linjff
engs=[]
for N in range(EngineAxial.Number):
# place axial engines
axial_eng = EngineAxial.getPOV_Item()
axial_eng.rotate( [180.0, 0.0, 0.0] )
#axial_eng.translate( [0.0,-EngineAxial.Dcham,0.0] )
if EngineAxial.Number>1:
dang = 360.0 / EngineAxial.Number
radj = (DiamVeh - max(EngineAxial.Dcham, EngineAxial.Dexit))/2.0
axial_eng.rotate( [0.0, 0.0, cantAngleDescent] )
axial_eng.translate( [radj,hadj,0.0] )
axial_eng.rotate( [0.0, N*dang + 45., 0.0] )
else:
yNest = 0.0
engs.append(axial_eng)
for i in range(3):
for j in range(2):
eng = EngineACS.getPOV_Item()
eng.rotate([90,0,0])
heightEng = EngineAxial.Lengine
if j==1:
eng.rotate([180,0,0])
eng.translate([0,0,-1])
else:
eng.translate([0,0,1])
radLoc = radj
eng.translate([radLoc,heightEng,0])
eng.rotate( [0.,120.*i + 45.,0.] )
engs.append(eng)
povItemL = [ ]
povItemL.extend( engs )
povItemL.extend( oxL )
povItemL.extend( flL )
povItemL.extend( heL )
return povItemL
S.setRenderControlRoutine(myRenderControlRoutine)
#S.render(view='front',ortho=0,clockX=30, clockY=30, background="Quartz", viewMargin=0.8, lookAtOffset=[0,-25,0])
S.render(view='front',ortho=0,clockX=30, clockY=30, background="Quartz")
#S.render(view='back',ortho=1, clockX=15, clockY=15, background="Quartz")
#S.setDesignVar("Wprop", 100.)
#S.evaluate()
#S.render(view='top',ortho=0)#,clockX=0, clockY=16, background="Quartz")
#makeSensitivityPlot(S,figureOfMerit="Lengine", desVars=["PHe","PcAxial","LengLimit"])
if 1:
makeSensitivityPlot(S,figureOfMerit="sysMass", desVars=["PcAxial","LengLimit","PmaxGas"])
#makeSensitivityPlot(S,figureOfMerit="sysMass", desVars=["CdAhiPvlvOx","CdAhiPvlvFl","CdAloPvlvOx","CdAloPvlvFl"])
#makeMassPieCharts(S)
S.saveShortSummary()
if 1:
makeMassItemSensitivityPlot(S, desVar="PcAxial", excludePropellant=0, showDelta=0)
makeMassItemSensitivityPlot(S, desVar="PcAxial", excludePropellant=0, showDelta=1)
make2DPlot(S, sysParam=["AreaRatio"], desVar="PcAxial")
make2DPlot(S, sysParam=["Isp","IspEff"], desVar="PcAxial")
make2DPlot(S, sysParam=["feedMass","engMass","tankMass"], desVar="PcAxial")
make2DPlot(S, sysParam=["PfinalHe", "Ptank","PengineIn","PcFace"],
desVar="PcAxial", legendOnLines=1)
make2DPlot(S, sysParam=["dPinjector", "dPvlvOx","dPvlvFuel", "dpBalOrificeACS"],
desVar="PcAxial", legendOnLines=1)
# now save summary of system
S.saveFullSummary()
# Be sure to wrap-up any files
S.close()
if simpleHe == -1:
print '================================'
print 'WARNING... simpleHe is set to -1'
print '================================'
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