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353 | # Applied Python PRISM
# (PRISM) PaRametrIc System Model
#
# Written by Charlie Taylor <cet@appliedpython.com>
# Oct,21 2005
from math import *
from prism.MassItem import MassItem
from prism.fortran import tank_eles
from prism.props import Materials
from prism.Summary import Summary
from prism.pov import POV_Items, POV_Basics
from prism.utils.Goal import Goal
# comments from the ELES tank routine
'''
C this subroutine calculates the geometry of a torus and
C its associated weights
C
C INPUT
C KALMOD-CALCULATION MODE (0=INPUT RRAD, 1=INPUT RHUB)
C TNKTMP-TEMPERATURE OF TANK MATERIAL(EG. MAX PROPELLANT TEMP)
C VFREE-total free volume
C RRAD-ratio of large radius to small internal radius
C (MAY BE INPUT OR OUTPUT)
C PPROP-tank pressure
C MATFLG-material flag
C SF-safety factor
C CXW-tank weight multiplier (bosses welds etc.)
C ITHTOR-torus thickness flag(0=variable thickness,1=constant)
C KACQUI-kind of acquisition device flag(0=none,1=transverse collapsin
C Alum. bladder,2=full bonded rolling diaphram(BRD) Al,3=half
C BRD Al,4=full BRD stainless steel,5=half BRD ss,6=capillary
C device)
C INPEX-input expulsion efficiency flag(0=calculate eff,1=input)
C EXPEFI-input expulsion efficiency
C TBLAD-bladder thickness(in)(0<KACQUI<6)
C TBOND-bond thickness(in)(1<KACQUI<6)
C TTRSPC-transverse collapsing bladder initial space distance(in)
C (KACQUI=1)
C RHOBND-density of bonding material (lbm/in**3)(1<KACQUI<6)
C RHOACQ-density of acquisition device(lbm/in**3)(KACQUI=6)
C OUTPUT
C Rminor-small inner radius
C RHUB-larger external radius (MAY BE INPUT OR OUTPUT)
C THKMIN-minimum thickness for a variable wall torus
C THKMAX-maximum thickness for variable wall torus or the thickness
C of a constant wall torus
C WTANK-torus weight
C TMING-minimum guage of material chosen
C WACQUI-weight of acquisition device (lbm)
C VACQUI-displacement volume of acquisition device (lbm)
C DPACQ-pressure drop across acquisition device (psia)
C PULLAG-ullage pressure (psia)
C VRESID-residual propellant volume (in**3)
C VTANK-total tank volume(in**3)
C'''
acq_dict = {0:'no acq. device',1:'transverse collapsing Alum. bladder',
2:'full bonded rolling diaphram(BRD) Al',3:'half BRD Al',
4:'full BRD stainless steel',5:'half BRD ss',6:'capillary device',
7:'elastomeric transverse bladder (dP=0)',
8:'Titanium transverse collapsing'}
class Tank_Torus( MassItem ):
def __init__(self, name="toroidal_tank", mass_lbm=0.0,
makeCompositeTank=0, matlName="Ti",
RmajorOverRminor=3.0, RmajorInput=None, RminorInput=None,
tMinGaugeUser=0.0,
vfree=1000.0,ptank=350.0,
sf=1.5,cxw=1.25, NumExtraBaffles=0,
kacqui=0,inpex=0,expefi=0.99, Number=1,
inpTblad=1, tblad=0.030,tbond=0.030,ttrspc=0.010,
rhobnd=0.04,rhoacq=0.28,tliner=0.0,rholiner=0.1):
MassItem.__init__(self, name, type="inert", mass_lbm=mass_lbm)
self.name = name
self.mass_lbm = mass_lbm
self.makeCompositeTank = makeCompositeTank
self.matlName = matlName
self.tMinGaugeUser = tMinGaugeUser
self.vfree = vfree
self.RmajorOverRminor = RmajorOverRminor
# these may be == None
self.RmajorInput = RmajorInput
self.RminorInput = RminorInput
if RmajorInput or RminorInput:
self.inputRRatio = 0
else:
self.inputRRatio = 1
self.ptank = ptank
self.sf = sf
self.cxw = cxw
self.NumExtraBaffles = NumExtraBaffles
self.kacqui = kacqui
self.inpex = inpex
self.expefi = expefi
self.Number = Number
self.inpTblad = inpTblad
self.tblad = tblad
self.tbond = tbond
self.ttrspc = ttrspc
self.rhobnd = rhobnd
self.rhoacq = rhoacq
self.tliner = tliner
self.rholiner = rholiner
self.rho, self.sy, self.e, self.tming = Materials.getMatlProps(matlName)
if tMinGaugeUser> self.tming:
self.tming = tMinGaugeUser
self.reCalc()
def getPOV_Item(self):
if hasattr( self, 'texture'):
texture = self.texture
else:
from POV import POV_Basics
texture = POV_Basics.Texture( colorName="Gray50" )
s = POV_Items.Torus( rmajor=self.Rmajor, rminor=self.ORminor, texture=texture)
return s
def setToMaxOD(self, ODmax=10.0, RORmin=1.1, RORmax=100.0):
for i in range(40):
ROR = (RORmin + RORmax)/2.0
self.RmajorOverRminor = ROR
self.Rminor = (self.vfree/(2.*pi**2*self.RmajorOverRminor))**(1./3.)
self.Rmajor = self.Rminor * self.RmajorOverRminor
self.RmajorInput = self.Rmajor
self.RminorInput = self.Rminor
self.reCalc()
if self.OD > ODmax:
RORmax = ROR
else:
RORmin = ROR
self.reCalc()
def reCalc(self):
if self.inputRRatio:
self.Rminor = (self.vfree/(2.*pi**2*self.RmajorOverRminor))**(1./3.)
self.Rmajor = self.Rminor * self.RmajorOverRminor
else:
if self.RmajorInput:
self.Rmajor = self.RmajorInput
self.Rminor = sqrt(self.vfree/2./pi**2/self.Rmajor)
self.RmajorOverRminor = self.Rmajor / self.Rminor
else :
self.Rminor = self.RminorInput
self.Rmajor = self.vfree/2./pi**2/self.Rminor**2
self.RmajorOverRminor = self.Rmajor / self.Rminor
self.Across = pi * self.Rminor**2
self.SAinsid = 4.*pi**2*self.Rminor*self.Rmajor
if self.NumExtraBaffles > 0:
self.WtExtraBaffles = pi * self.Rminor**2 * self.tming * self.rho * self.NumExtraBaffles
else:
self.WtExtraBaffles = 0.0
# calc acquisition device params
self.getWtAquiDevice()
self.vliner=self.SAinsid*self.tliner
self.wliner=self.vliner*self.rholiner
# THKMIN only used in variable wall thickness model
#THKMIN=self.sf*(self.pullag*self.Rminor/self.sy)*(2.*self.Rmajor+self.Rminor)/(2.*(self.Rmajor+self.Rminor))
#THKMIN=max(THKMAX,self.tming)
THKMAX=self.sf*(self.pullag*self.Rminor/self.sy)*(2.*self.Rmajor-self.Rminor)/(2.*self.Rmajor-2.*self.Rminor)
THKMAX=max(THKMAX,self.tming)
self.thkwall = THKMAX
#C CALCULATE JOINT REINFORCEMENT WEIGHT
DAVE=2.*(self.Rmajor+self.Rminor)
self.wtJoints=0.5*6.664*DAVE**1.5*self.thkwall*sqrt(self.thkwall)*self.rho
# assume constant wall thickness torus
self.wtank= self.wtJoints + self.SAinsid*self.thkwall*self.rho + self.wliner
# calc total mass
self.mass_lbm = (self.wtank + self.wacqui ) * self.cxw + self.WtExtraBaffles
if self.thkwall <= self.tming:
self.Pburst = self.tming * self.sy / self.Rminor
else:
self.Pburst = self.sf * self.ptank
self.dinsid = 2.0*self.Rminor
self.pov_h = 2.0*self.Rminor
self.pov_w = 2.0*self.Rmajor
self.pov_d = 2.0*self.Rmajor
self.OD = 2.0* (self.Rminor + self.Rmajor + self.thkwall + self.thkBladOut + self.tliner + self.tbond)
self.ORminor = self.Rminor + self.thkwall + self.thkBladOut + self.tliner + self.tbond
self.OH = 2.0* (self.Rminor + self.thkwall + self.thkBladOut + self.tliner + self.tbond)
# if more than one tank, increase mass to reflect that
self.mass_lbm *= self.Number
try:
self.PVoverW = self.ptank*self.vtank*self.Number/self.mass_lbm
self.PburstVoverW = self.Pburst*self.vtank*self.Number/self.mass_lbm
except:
self.PVoverW = 0.0
self.PburstVoverW = 0.0
def getWtAquiDevice(self):
default_cxw = 1.0
rinsid,hinsid,cyl,self.wacqui,\
self.vacqui,self.dpacq,self.pullag,self.vresid,\
self.vtank,thkcyl,thkend,self.thkBladOut,self.wliner,wtank= \
tank_eles.csetnk(self.makeCompositeTank,0,
self.sy,self.e,self.rho,self.tming,self.vfree,
1.4,1.0,self.ptank,self.sf,default_cxw,
1,self.kacqui,self.inpex,self.expefi,
self.inpTblad,self.tblad,self.tbond,self.ttrspc,
self.rhobnd,self.rhoacq,self.tliner,self.rholiner)
def minGaugeStr(self, t):
if t<= self.tming:
return 'Min Gauge'
else:
return ''
def buildSummary(self):
summ = Summary( summName='Torroidal Tank',
componentName=self.name, mass_lbm=self.mass_lbm, type=self.type)
if self.makeCompositeTank:
summ.addAssumption('Composite Tank')
else:
summ.addAssumption('Metal Tank')
summ.addAssumption('Structural Material : ' + self.matlName )
if self.NumExtraBaffles > 0:
summ.addAssumption("%i Extra Baffles are added to tank"%self.NumExtraBaffles)
if self.kacqui in [1,2,3,4,5]:
if self.inpTblad:
summ.addAssumption('Bladder Thickness is input at %.3f in'%self.tblad)
else:
summ.addAssumption('Bladder Thickness is calculated at %.3f in'%self.tblad)
if self.inputRRatio:
summ.addAssumption('Rmajor/Rminor = %.3f'%self.RmajorOverRminor )
elif self.RmajorInput:
summ.addAssumption('Rmajor = %.3f'%self.RmajorInput )
elif self.RminorInput:
summ.addAssumption('Rminor = %.3f'%self.RminorInput )
if self.Number>1:
summ.addAssumption( 'Mass is for %i Tanks total'%self.Number )
# add inputs
summ.addInput('vfree', self.vfree, 'cuin', '%g')
summ.addInput('vfreeTotal', self.vfree*self.Number, 'cuin', '%g')
summ.addInput('RmajorOverRminor', self.RmajorOverRminor, '', '%g')
summ.addInput('ptank', self.ptank, 'psia', '%g')
summ.addInput('sf', self.sf, '', '%g')
summ.addInput('cxw', self.cxw, '', '%g')
summ.addInput('kacqui', self.kacqui, acq_dict[self.kacqui], '%s')
summ.addInput('inpex', self.inpex, '', '%g')
summ.addInput('expefi', self.expefi, '', '%g')
summ.addInput('tblad', self.tblad, 'in', '%.3f')
summ.addInput('tbond', self.tbond, 'in', '%.3f')
summ.addInput('ttrspc', self.ttrspc, 'in', '%.3f')
summ.addInput('rhobnd', self.rhobnd, 'lbm/cuin', '%g')
summ.addInput('rhoacq', self.rhoacq, 'lbm/cuin', '%g')
summ.addInput('tliner', self.tliner, 'in', '%.3f')
summ.addInput('rholiner', self.rholiner, 'lbm/cuin', '%g')
# add outputs
summ.addOutput( 'Rminor', self.Rminor, 'in', '%.3f' )
summ.addOutput( 'Rmajor', self.Rmajor, 'in', '%.3f' )
summ.addOutput( 'OD', self.OD, 'in', '%.3f' )
summ.addOutput( 'OH', self.OH, 'in', '%.3f' )
summ.addOutput( 'SAinsid', self.SAinsid, 'sqin', '%.3f' )
summ.addOutput( 'wacqui', self.wacqui, 'lbm', '%.3f' )
summ.addOutput( 'vacqui', self.vacqui, 'cuin', '%g' )
summ.addOutput( 'dpacq', self.dpacq, 'psig', '%g' )
summ.addOutput( 'pullag', self.pullag, 'psia', '%g' )
summ.addOutput( 'vresid', self.vresid, 'cuin', '%g' )
summ.addOutput( 'vtank', self.vtank, 'cuin', '%g' )
summ.addOutput( 'thkwall', self.thkwall, 'in', '%.3f' )
summ.addOutput( 'thkBladOut', self.thkBladOut, 'in', '%.3f' )
if self.NumExtraBaffles > 0:
summ.addOutput( 'WtExtraBaffles', self.WtExtraBaffles, 'lbm', '%.3f' )
summ.addOutput( 'wtJoints', self.wtJoints, 'lbm', '%.3f' )
if self.wliner > 0.0:
summ.addOutput( 'wliner', self.wliner, 'lbm', '%.3f' )
summ.addOutput( 'wtank(+liner)', self.wtank, 'lbm', '%.3f' )
else:
summ.addOutput( 'wtank', self.wtank, 'lbm', '%.3f' )
summ.addOutput( 'rho', self.rho, 'lbm/cuin', '%g' )
if not self.makeCompositeTank:
summ.addOutput( 'sy', self.sy, 'psi', '%g' )
summ.addOutput( 'e', self.e, 'psi', '%g' )
summ.addOutput( 'tming', self.tming, 'in', '%.3f' )
summ.addOutput( 'PmeopVoverW', self.PVoverW, 'lbf-in/lbm', '%g' )
summ.addOutput( 'Pburst(est.)', self.Pburst, 'psia', '%.1f' )
summ.addOutput( 'PburstVoverW', self.PburstVoverW, 'lbf-in/lbm', '%g' )
return summ
if __name__ == "__main__": #self test
print "IF EKV Prop Tank were a Torus?????? =", 3.703,"lbm"
print "Calculated = ",
oxekv = Tank_Torus(name="EKV Propellant Tank", mass_lbm=3.703,
makeCompositeTank=1,
matlName="grEpox", vfree=486.0,RmajorOverRminor=3.0,
ptank=1400.0,sf=1.5,cxw=1.5,
kacqui=1,inpex=1,expefi=0.98,
tblad=0.030,tbond=0.030,ttrspc=0.010,
rhobnd=0.04,rhoacq=0.098,tliner=0.03,rholiner=0.098)
print oxekv.getMassStr()
print
print oxekv.getSummary()
|