Pressurant_Gas.py

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# Applied Python PRISM
# (PRISM) PaRametrIc System Model
#
# Written by Charlie Taylor <cet@appliedpython.com> 
# Oct,21 2005

from prism.props.refprop7.n_dll_fluid import n_fluid
from prism.isp import isp

from prism.MassItem import MassItem
from math import *
from prism.Summary import Summary
#C THIS ROUTINE CALCULATES THE COLD GAS Nitrogen REQUIRED TO PRESSURIZE
#C A STORABLE PROPELLANT TANK
#C

class Pressurant_Gas( MassItem ):
    
    def __init__(self, name="tank",  mass_lbm=0.0, symbol="N2",
        VpropTnk=1000.0,PGasTnk=5000.0,PpropNom=350.0,
        PfinGasOvPnom=1.1, 
        tAction=100.0,TminR=500.0,TmaxR=550.0, 
        ItotLLACSinp=None, etaNoz=.965, AreaRatio=10.0, wtGasACS=0.0,
        fracIsenBottle=0.5, fracIsenTank=0.1):
        
        MassItem.__init__(self, name, type="pressurant")
        
        self.VpropTnk=VpropTnk
        self.wtGasACS = wtGasACS
        self.PGasTnk=PGasTnk
        self.PpropNom=PpropNom
        self.PfinGasOvPnom=PfinGasOvPnom
        self.tAction=tAction
        self.TminR=TminR
        self.TmaxR=TmaxR
        self.symbol = symbol
        self.gasObj = n_fluid(symbol,T=530.0,P=1000.0)
        self.fracIsenBottle = fracIsenBottle
        self.fracIsenTank = fracIsenTank
        self.ItotLLACSinp = ItotLLACSinp
        self.etaNoz = etaNoz
        self.AreaRatio = AreaRatio
        self.Pamb = 0.0
        
        self.reCalc()

        
    def buildSummary(self):
        
        summ = Summary(  summName='%s Pressurant (%s)'%(self.gasObj.name,self.symbol),
        componentName=self.name, mass_lbm=self.mass_lbm, type=self.type)
        
        if self.fracIsenBottle >= 1.0:
            summ.addAssumption( 'Isentropic Bottle Blow-Down')
        elif self.fracIsenBottle <= 0.0:
            summ.addAssumption( 'Iso-Thermal Bottle Blow-Down')
        else:
            summ.addAssumption( '%g%% Isentropic from Isothermal Bottle Blow-Down'%(100.0*self.fracIsenBottle,))

        
        if self.fracIsenTank >= 1.0:
            summ.addAssumption( 'Isentropic Tank Temperature')
        elif self.fracIsenTank <= 0.0:
            summ.addAssumption( 'Iso-Thermal Tank Temperature')
        else:
            summ.addAssumption( '%g%% Isentropic from Isothermal Tank Temperature'%(100.0*self.fracIsenTank,))

        # add inputs
        summ.addInput( 'VpropTnk', self.VpropTnk, 'cuin', '%g' )
        summ.addInput( 'PGasTnk', self.PGasTnk, 'psia', '%g' )
        summ.addInput( 'PpropNom', self.PpropNom, 'psia', '%g' )
        summ.addInput( 'PfinGasOvPnom', self.PfinGasOvPnom, '', '%g' )
        summ.addInput( 'tAction', self.tAction, 'sec', '%g' )
        summ.addInput( 'TminR', self.TminR, 'degR', '%.1f' )
        summ.addInput( 'TmaxR', self.TmaxR, 'degR', '%.1f' )
        summ.addInput( 'fracIsenBottle', self.fracIsenBottle, '', '%g' )
        summ.addInput( 'fracIsenTank', self.fracIsenTank, '', '%g' )
        if self.ItotLLACSinp != None:
            summ.addInput( 'ItotLLACS', self.ItotLLACSinp, 'lbf-sec', '%g' )

        if self.ItotLLACSinp != None or self.wtGasACS > 0.0:
            summ.addInput( 'etaNoz', self.etaNoz, '', '%g' )
            summ.addInput( 'AreaRatio', self.AreaRatio, '', '%g' )

        # add outputs
        summ.addOutput( 'WGasTotal', self.WtGasGas, 'lbm', '%.3f' )
        summ.addOutput( 'WtGasResid', self.WtGasResid, 'lbm', '%.3f' )
        if self.wtGasACS > 0.0:
            summ.addOutput( 'wtGasACS', self.wtGasACS, 'lbm', '%.3f' )
        summ.addOutput( 'WGasExpended', self.WGasExpended, 'lbm', '%.3f' )
        summ.addOutput( 'Vbottle', self.Vbottle, 'cuin', '%g' )
        summ.addOutput( 'wdotGas', self.wdotGas, 'lbm/sec', '%g' )
        summ.addOutput( 'WtMolGas', self.WtMolGas, 'lbm/lbm-mole', '%g' )
        
        if self.ItotLLACS>0.0:
            summ.addOutput( 'TregInit', self.TregInit, 'degR', '%.3f' )
            summ.addOutput( 'TregFinal', self.TregFinal, 'degR', '%.3f' )
            
            summ.addOutput( 'TregAve', self.TregAve, 'degR', '%.3f' )
            summ.addOutput( 'gammaAve', self.gammaAve, '', '%.3f' )
            summ.addOutput( 'IspAmb', self.IspAmb, 'sec', '%.3f' )
            summ.addOutput( 'Cstar', self.Cstar, 'ft/sec', '%.1f' )
            
        
        summ.addOutput( 'compressInit', self.compressInit, '', '%g' )
        summ.addOutput( 'PinitCold', self.PinitCold, 'psia', '%g' )
        
        summ.addOutput( 'densInitBot', self.densInit, 'lbm/cuft', '%g' )
        summ.addOutput( 'densFinalBot', self.densFinal, 'lbm/cuft', '%g' )
        summ.addOutput( 'densFinalProp', self.densFinalProp, 'lbm/cuft', '%g' )
        summ.addOutput( 'gammaIsen', self.gammaIsen, '', '%g' )
        summ.addOutput( 'gammaPolyBottle', self.gammaPolyBottle, '', '%g' )
        summ.addOutput( 'gammaPolyTank', self.gammaPolyTank, '', '%g' )
        summ.addOutput( 'TfinalPropGas', self.TfinalPropGas, 'degR', '%.1f' )
        summ.addOutput( 'TfinalGasBot', self.TfinalGasBot, 'degR', '%.1f' )
        summ.addOutput( 'PfinalGasBot', self.PfinalGasBot, 'psia', '%.1f' )
        

        return summ


    def reCalc(self):


        WtMolGas = self.gasObj.WtMol
        #C  FINAL PRESSURE
        PF = self.PfinGasOvPnom*self.PpropNom
        self.PfinalGasBot = PF
        #C  ASSUME MINIMUM TEMPERATURE FOR INITIAL PRESSURE CONDITION
      
        #c... Get starting pressure assuming minimum temperature
        self.gasObj.setTP(T=self.TmaxR,P=self.PGasTnk)
        self.rhoLoaded = self.gasObj.rho
        self.gasObj.setTD(T=self.TminR,D=self.rhoLoaded*1728.0)
        PinitMin = self.gasObj.P
        self.PinitCold = PinitMin
        
        self.gammaIsen=self.gasObj.gamma()
        self.compressInit = self.gasObj.compressibility()
        
        pratio=self.PfinalGasBot/PinitMin
        if pratio < 1.0E-5:pratio=1.0E-5
        if pratio > 0.9999:pratio=0.9999
                
        self.TfinalIsen = self.TminR*(pratio)**(1.-1./self.gammaIsen)

        if self.PpropNom > PinitMin:
        #C  THE FOLLOWING ARE ERROR CONDITION OUTPUTS
            
            print 'ERROR CONDITION IN Pressurant_Gas.py '
            print 'TANK PRESSURE IS HIGHER THAN Nitrogen TANK PRESSURE'
            print 'self.TmaxR, self.PGasTnk',self.TmaxR, self.PGasTnk
            print 'PinitMin,PropNom,rhoLoaded',PinitMin,self.PpropNom,self.rhoLoaded
            
            WGasTotal=(PinitMin-self.PpropNom)*1000.+10000.
            WtGasResid = WGasTotal / 2.0
            WGasExpended = WGasTotal / 2.0
            wdotGas=WGasTotal/self.tAction
            TfinalPropGas = 1.0
            TfinalGasBot = 1.0
            Vbottle=((PinitMin-self.PpropNom)*100.+100.)*self.VpropTnk
            self.densInit = 0.0
            self.densFinal = 0.0
        else:
            #C  FINAL TEMPERATURES
            gammaPolyBottle = 1.0 + self.fracIsenBottle * (self.gammaIsen - 1.0)
            gammaPolyTank = 1.0 + self.fracIsenTank * (self.gammaIsen - 1.0)

            gammaExp=1.-1./gammaPolyBottle
            if gammaExp > 10.0:gammaExp=10.0
            if gammaExp < -10.0:gammaExp=-10.0
            TfinalGasBot = self.TminR*(pratio)**gammaExp
            
            self.gasObj.setTP(T=TfinalGasBot,P=self.PfinalGasBot)
            self.rhoFinal = self.gasObj.rho

            gammaExp=1.-1./gammaPolyTank
            if gammaExp > 10.0:gammaExp=10.0
            if gammaExp < -10.0:gammaExp=-10.0
            TfinalPropGas = self.TminR*(pratio)**gammaExp

            self.gasObj.setTP(T=TfinalPropGas,P=self.PpropNom)
            self.rhoPropFinal = self.gasObj.rho
            
        
            # estimate regulator outlet temperature
            self.gasObj.setTP(T=self.TminR,P=PinitMin)
            self.gasObj.constH_newP( self.PpropNom )
            # ignore heat transfer, just use Joule Thomson effect
            self.TregInit = self.gasObj.T

            self.gasObj.setTP( T=TfinalGasBot, P=self.PfinalGasBot )
            self.gasObj.constH_newP( self.PpropNom )
            self.TregFinal = self.gasObj.T
            
            # now use average Treg outlet to calc Isp
            self.TregAve = (self.TregInit + self.TregFinal) / 2.0

            self.gasObj.setTP(T=self.TregAve,P=self.PpropNom)
            self.gammaAve = self.gasObj.gamma()

            self.IspAmb = self.etaNoz * isp.calcidealis(self.gammaAve,self.TregAve,WtMolGas,self.AreaRatio,self.PpropNom,self.Pamb)
            self.Cstar = isp.calccstar(self.gammaAve,self.TregAve,WtMolGas)
            
            if self.ItotLLACSinp != None:
                self.wtGasACS = self.ItotLLACSinp / self.IspAmb
                self.ItotLLACS = self.ItotLLACSinp
            else:
                self.ItotLLACS = self.wtGasACS * self.IspAmb
            
            #C  WEIGHT OF EXPELLED GAS
            self.Vbottle = (self.wtGasACS + self.rhoPropFinal*self.VpropTnk) / (self.rhoLoaded-self.rhoFinal)
            WGasExpended =  self.Vbottle * (self.rhoLoaded-self.rhoFinal)

            #C  WEIGHT OF RESIDUAL GAS
            WtGasResid = self.Vbottle * self.rhoFinal
            WGasTotal =  WGasExpended + WtGasResid

            self.densInit = 1728.0 * self.rhoLoaded
            self.densFinal = 1728.0 * self.rhoFinal
            self.densFinalProp = 1728.0 * self.rhoPropFinal

        #C  AVERAGE GAS FLOW RATE
        wdotGas = WGasExpended/self.tAction
        if wdotGas < 1.0E-10:wdotGas=1.0E-10

        self.WtGasGas = WGasTotal
        self.WtGasResid = WtGasResid
        self.WGasExpended = WGasExpended
        
        self.wdotGas = wdotGas
        self.TfinalPropGas=    TfinalPropGas
        self.TfinalGasBot=    TfinalGasBot
        self.gammaPolyBottle = gammaPolyBottle
        self.gammaPolyTank = gammaPolyTank
        self.WtMolGas = WtMolGas

        self.mass_lbm = WGasTotal


if __name__ == "__main__":  #self test

    h = Pressurant_Gas(name="Press Tank Mixture", symbol="HE",
        VpropTnk=60.0,PGasTnk=5500.0,PpropNom=1100.0, 
        PfinGasOvPnom=1.1, ItotLLACSinp=8.0,
        tAction=100.0,TminR=500.0,TmaxR=550.0, fracIsenBottle=0.4, fracIsenTank=0.06)
    print h.getMassStr()
    print
    print h.getSummary()

    h = Pressurant_Gas(name="Press Tank Mixture", symbol="N2",
        VpropTnk=60.0,PGasTnk=5500.0,PpropNom=1100.0, 
        PfinGasOvPnom=1.1, ItotLLACSinp=8.0,
        tAction=100.0,TminR=500.0,TmaxR=550.0, fracIsenBottle=0.36, fracIsenTank=0.06)
    print h.getMassStr()
    print
    print h.getSummary()