Line_Liq.py

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# Applied Python PRISM
# (PRISM) PaRametrIc System Model
#
# Written by Charlie Taylor <cet@appliedpython.com> 
# Oct,21 2005

from math import *
import sys

from prism.MassItem import MassItem
from prism.props import Materials
from prism.Summary import Summary
from prism.props import Inc_liquid
from prism.fortran import orifice


class Line_Liq( MassItem ):
    
    def __init__(self, name="liquid line", liqObj=None,  matlName="Ti", 
        wdot=0.1, velFPS=20.0, pLine=400.0, 
        len_inches=50.0, Kfactors=2.0,  Number=1,
        sf=4.0, cxw=1.25, roughness=5.0E-6, mass_lbm=0.0, minID=0.0, thkInp=0.0):
            
        # default roughness (5.0E-6) is for drawn tubing
        
        MassItem.__init__(self, name, type="inert", mass_lbm=mass_lbm)
        
        self.liqObj = liqObj
        #if (liqObj is not Inc_liquid.Inc_liquid):
        #    print "ERROR...",name,"must have Inc_liquid object input for liqObj"
        #    sys.exit(1)
        
        self.Number = Number
        self.matlName = matlName
        self.rho, self.sy, self.e, self.tming = Materials.getMatlProps(matlName)
        self.thkInp = thkInp
        
        self.velFPS = velFPS
        self.wdot = wdot
        self.Kfactors = Kfactors
        self.roughness = roughness
        self.pLine = pLine
        self.len_inches = len_inches
        self.sf = sf
        self.cxw = cxw
        self.minIDmassFlag = 0
        self.minID = minID
        
        self.reCalc()
    
    def raiseMassToMinDiamMass(self):
        
        self.minIDmassFlag = 0
        
        if self.dinsid < self.minID:
            self.minIDmassFlag = 1
            thk = max(self.tming, self.sf * self.pLine * self.minID / self.sy / 2.0, self.thkInp)
            IR = self.minID/2.0
            self.mass_lbm = pi * ((IR+thk)**2 - IR**2) *\
                self.len_inches * self.rho * self.cxw * self.Number
    
    def reCalc(self, autoCalc=1):
        self.autoCalc = autoCalc

        self.Q = self.wdot / self.liqObj.rho
        
        self.Ac = self.Q / (self.velFPS * 12.0)
        self.rinsid = sqrt( self.Ac / pi )
        self.dinsid = self.rinsid * 2.0
        
        self.ReNum= self.liqObj.D * self.velFPS * \
            (self.dinsid/12.0) / (self.liqObj.Visc/1.0E5)  # liq Visc is in [lb/ft-sec * 1.0E5]
            
        
        self.volLine = pi * self.rinsid**2 * self.len_inches
        
        self.thkLine = max(self.tming, self.sf * self.pLine * self.dinsid / self.sy / 2.0, self.thkInp)
        
        if self.wdot > 0.0:
            self.dpLine = orifice.calcturbulenttubedp(self.len_inches ,\
                self.Kfactors, self.dinsid, self.wdot, self.liqObj.D, self.roughness,
                self.ReNum)
            
            self.mass_lbm = pi * ((self.rinsid+self.thkLine)**2 - self.rinsid**2) *\
                self.len_inches * self.rho * self.cxw * self.Number
        else:
            self.dpLine = 0.0
            self.mass_lbm = 0.0
        
        if self.dinsid < self.minID:
            self.raiseMassToMinDiamMass()
            
        self.doutside = self.dinsid+2.0*self.thkLine
    
    def minGaugeStr(self, t):
        if t<= self.tming:
            return 'Min Gauge'
        else:
            return ''
        
    def buildSummary(self):
        
        summ = Summary(  summName='Liquid Line',
        componentName=self.name, mass_lbm=self.mass_lbm, type=self.type)
        
        summ.addAssumption( 'fluid : ' + self.liqObj.symbol )
        summ.addAssumption( 'Structural Material : ' + self.matlName )
        summ.addAssumption( 'Allow Non-Standard wall thickness' )
        
        if self.Number>1:
            summ.addAssumption( 'Mass is for %i lines total'%self.Number )
            
        if self.minIDmassFlag:
            summ.addAssumption( 'Mass increased to reflect ID = %.3f in'%self.minID )
            summ.addAssumption( '..........deltaP reflects ID = %.3f in'%self.dinsid )
        
        # add inputs
        summ.addInput('wdot', self.wdot, 'lbm/sec', '%g')
        summ.addInput('velFPS', self.velFPS, 'ft/sec', '%g')
        summ.addInput('len_inches', self.len_inches, 'in', '%g')
        summ.addInput('Kfactors', self.Kfactors, 'vel heads', '%g')
        summ.addInput('roughness', self.roughness, 'in', '%g')
        summ.addInput('thkInp', self.thkInp, 'in', '%g')
        
        summ.addInput('pLine', self.pLine, 'psia', '%g')
        summ.addInput('sf', self.sf, '', '%g')
        summ.addInput('cxw', self.cxw, '', '%g')
        summ.addInput('# Lines', self.Number, '', '%i')
        
        # add outputs

        summ.addOutput( 'dpLine', self.dpLine, 'psig', '%.2f' )
        summ.addOutput( 'ReNum', self.ReNum, '', '%E' )
        summ.addOutput( 'thkLine', self.thkLine, 'in', '%.3f' )
        summ.addOutput( 'rinsid', self.rinsid, 'in', '%.3f' )
        summ.addOutput( 'dinsid', self.dinsid, 'in', '%.3f' )
        summ.addOutput( 'doutside', self.doutside, 'in', '%.3f' )
        summ.addOutput( 'volLine', self.volLine, 'cuin', '%g' )
        summ.addOutput( 'rho', self.rho, 'lbm/cuin', '%g' )
        summ.addOutput( 'sy', self.sy, 'psi', '%g' )
        #summ.addOutput( 'e', self.e, 'psi', '%g' )
        summ.addOutput( 'tming', self.tming, 'in', '%.3f' )
        summ.addOutput( 'fluid rho', self.liqObj.rho, 'lbm/cuin', '%g' )
        summ.addOutput( 'fluid visc', self.liqObj.Visc, '1.0E5 * lb/ft-sec', '%g' )
        if self.Number>1:
            summ.addOutput( 'wt/Line', self.mass_lbm/self.Number, 'lbm', '%.3f' )

        return summ


if __name__ == "__main__":  #self test


    Fl = Inc_liquid.Inc_liquid( symbol="N2H4",T=530.0,P=240.0, mass_lbm=10.0)
    wdotFl = 0.5
    Ac = (0.375-2*0.02)**2 *pi / 4.0
    Q = wdotFl / Fl.rho
    velFPS = Q/12/Ac
        
    
    h = Line_Liq(name="Fuel Line",wdot=wdotFl, matlName="Ti", velFPS=velFPS,
        liqObj=Fl, Number=10, Kfactors=5.0)
    print h.getMassStr()
    print
    print h.getSummary()
        

    Ox = Inc_liquid.Inc_liquid( symbol="N2O4",T=530.0,P=240.0, mass_lbm=10.0)
    wdotOx = 1.905
    Ac = (0.75-2*0.049)**2 *pi / 4.0
    Q = wdotOx / Ox.rho
    velFPS = Q/12/Ac
        
    
    h = Line_Liq(name="Oxidizer Line",wdot=wdotOx, matlName="Ti", velFPS=velFPS,
        liqObj=Ox, Number=10, Kfactors=20.0, minID=1.0)
    print h.getMassStr()
    print
    print h.getSummary()