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434 | from math import *
from prism import *
# set design constants from common Constants values
gc = 32.174 # gravitational conversion factor
DiamVeh = 33.0
LenVeh = 36.0
thkShell = 0.08
LenBosses = 1.5
LtanksAvail = LenVeh - LenBosses
ullFracOx = 0.03
ullFracFl = 0.03
engineIntletOverPc = 1.66
Wpayload = 20.0
expulEffOx = 0.99
expulEffFl = 0.99
TminOperate = 510.0 # degR
TmaxOperate = 550.0 # degR
NumAxial = 2
NumOxTanks = 2
NumFlTanks = 2
NumHeTanks = 2
etaEREAxial = 0.97 # same as IR&D engine
cxwValves=1.0
cxw_Axial = 1.27
cxwLines = 3.5
cxwPropTank_PMD = 1.32
LchamMinAxial = 2.0
SMX_misc = Misc_Weights(name="SMX misc.", mass_lbm=0.0)
SMX_misc.add_item('Axial Transducer',.14)
SMX_misc.add_item('Axial Install',.45)
SMX_misc.add_item('Axial Engine Insulation',1.0)
SMX_misc.add_item('PSA Install',.34)
SMX_misc.add_item('Ox Tank Outlet Assembly',1.0)
SMX_misc.add_item('Ox Tank Gas Inlet Assembly',1.)
SMX_misc.add_item('Ox Tank bracket, spacer, sensor',2.)
SMX_misc.add_item('Fuel Tank Outlet Assembly',1.0)
SMX_misc.add_item('Fuel Tank Gas Inlet Assembly',1.)
SMX_misc.add_item('Fuel Tank bracket, spacer, sensor',2.)
SMX_misc.add_item('Electrical Install',1.)
SMX_misc.add_item('Cap, Weld - F&D Valves',.05)
SMX_misc.add_item('GSA Install',.24)
SMX_misc.add_item('Gas Valves (Reg, F&D, Iso, Relief, P Switch)',3.)
SMX_misc.add_item('GSA Mount & Assembly',2.)
SMX_misc.add_item('Electrical Cable Install',2.)
SMX_misc.add_item('Squib, Electrical Sep.',.09)
SMX_misc.add_item('Connector, Mech. Sep.',.1)
#SMX_misc.add_item('',)
# create system object (make sure author is correct... it's used for report)
S = SysModel(name="NTO/MMH He, PMD, Cb", type="bi-propellant",
author="N. Orbit")
# add design variables to the system (these variables may be used to
# optimize the system or to create plots)
# design vars have:
# name, value, minVal, maxVal, step, units, description
S.addDesVars(
["PHe",10000.0, 4000.0, 10000.0, 200.0, 'psia', 'Helium Tank Pressure'],
["MR", 1.75, 1.0, 2.0, 0.05, '', 'Engine Mixture Ratio'],
["Pc", 250.0, 100.0, 400.0, 20.0, 'psia', 'Engine Chamber Pressure'],
["pcentBell", 80.0, 60.0, 100.0, 5.0, '', 'Nozzle Percent Bell'],
["eps", 40.0, 10.0, 150., 5., '', 'Axial Nozzle Area Ratio'],
['WtPropAxial', 700., 50., 1000., 10.,'lbm','Usable Propellant'],
['Ltanks', LtanksAvail, 15., 44., 1.,'in','Tank Length'],
)
# now add any Result Variables That might be plotted
# result variables have:
# name, units, description
S.addResultVars(
["sysMass", "lbm", "Total System Mass"],
["Isp", "sec", "Engine Specific Impulse"],
["Lengine",'in','Axial Engine Length'],
["Winert",'lbm','System Inert Mass'],
["WpropTotal",'lbm','Total Propellant Mass'],
['Itot','lbf-sec','Total Impulse'],
['massFrac','','Stage Propellant Mass Fraction'],
['massFracUsable','','Usable Propellant Mass Fraction'],
['geesBO','gees','Burnout Gees'],
['DiamPkg','in','Packaged Diameter','<',33.0],
['LenPkg','in','Packaged Length','<',LenVeh],
['burnTime','sec','Total Burn Time'],
)
# create Mass Items that make up the system
# use scaling from reference engine
Engine = Engine_FFC(name="Axial Engine",
oxName='N2O4', fuelName='MMH',
cxw=cxw_Axial, Pc=108.0, Fvac=100.0, eps=50.0, mr=1.65,
CR=2.5, LoverDt=2.0, LchamMin=LchamMinAxial, cxwValves=cxwValves,
etaERE=etaEREAxial, calcEtaNoz=1, useFastCEALookup=0, Number=NumAxial)
# make Titanium tanks for Ox, Fuel, and Helium
Oxtank = Tank(name="Oxidizer Tank", makeCompositeTank=1, kalmod=0, Number=NumOxTanks,
matlName="grEpox", vfree=3490.0,ell=1.764,rcyltd=1.5, # input vfree=3490 cuin to get 3575 total
ptank=400.0,sf=1.5,cxw=cxwPropTank_PMD, NumExtraBaffles=0, tMinGaugeUser=0.035,
ithcyl=1,kacqui=6,inpex=1,expefi=0.98,
tblad=0.0,tbond=0.0,ttrspc=0.0,rhoacq=0.098,tliner=0.03,rholiner=0.098)
Fltank = Tank(name="Fuel Tank", makeCompositeTank=1, kalmod=0, Number=NumFlTanks,
matlName="grEpox", vfree=3490.0,ell=1.764,rcyltd=1.5, # input vfree=3490 cuin to get 3575 total
ptank=400.0,sf=1.5,cxw=cxwPropTank_PMD, NumExtraBaffles=0, tMinGaugeUser=0.035,
ithcyl=1,kacqui=6,inpex=1,expefi=0.98,
tblad=0.0,tbond=0.0,ttrspc=0.0,rhoacq=0.098,tliner=0.03,rholiner=0.098)
Hetank = Tank(name="Helium Tank", Number=NumHeTanks,
makeCompositeTank=1, kalmod=0,
matlName="grEpox", vfree=160.0, ell=1.764,rcyltd=2.0,
ptank=5000.0,sf=2.0,cxw=1.1,
ithcyl=1,kacqui=0,inpex=0,
tbond=0.030,rhobnd=0.04,tliner=0.065,rholiner=0.101)
Shell = ShellStructure(name="Stage External Shell",
matlShell="grEpox", matlFlange="Al",
OD=DiamVeh, Length=LenVeh,
thkShell=thkShell, thkFlange=0.1, widthFlange=0.5, cxw=1.0)
# use Helium as pressurant
# use Helium as pressurant
He = PressurantHe(name="pressurant helium", mass_lbm=0.0,
VpropTnk=1000.0,PHeTnk=6000.0,PpropNom=350.0,
PfinHeOvPnom=1.1, wtHeACS=0.0,
tAction=100.0,TminR=TminOperate,TmaxR=TmaxOperate,
tPolyCorr=750.0, gamPolyCorr=1.4, gamLimPolyCorr=1.0, THeTnkHX=490.0)
# add propellants
Fl = Inc_liquid(symbol="MMH",T=530.0,P=14.7)
Ox = Inc_liquid(symbol="N2O4",T=530.0,P=20.0)
# Lines
FuelAxLine = Line_Liq(name="Axial Engine Fuel Line",wdot=1.0, matlName="Ti",
liqObj=Fl, Number=NumAxial, Kfactors=10.0, cxw=cxwLines, len_inches=24.0,
velFPS=10.0)
OxAxLine = Line_Liq(name="Axial Engine Ox Line",wdot=1.0, matlName="Ti",
liqObj=Ox, Number=NumAxial, Kfactors=10.0, cxw=cxwLines, len_inches=24.0,
velFPS=10.0)
def getLnozExtension():
LnozExt = 0.0 # Engine.Lnoz/3.0
return LnozExt
def getR1R2():
clr = 0.25
S1 = Fltank.OR + clr + Oxtank.OR
D1 = S1 * sqrt(2.0)
R1 = D1 / 2.0
R2 = S1/2.0 + (Hetank.OR + clr + max(Fltank.OR , Oxtank.OR)) * sqrt(2.0) / 2.0
return R1, R2 # propellant tank radius, HeTank Radius
#===== after they have been created, add the Mass Items to the system object ====
S.addMassItem( [Oxtank, Fltank, He, Hetank, Engine,
Ox, Fl, FuelAxLine, OxAxLine, SMX_misc, Shell] )
# the following control routine ties together the system components
# with the system design variables
def myControlRoutine(S):
# get current values of design variables
Pc,PHe,MR,WtPropAxial,eps,pcentBell,Ltanks = \
S("Pc","PHe","MR","WtPropAxial","eps","pcentBell",'Ltanks')
Engine.Pc = Pc
Engine.mr = MR
Engine.eps = eps
Engine.pcentBell = pcentBell
#FvacAxial = 305.0 * WtPropAxial / 400.0 / float(Engine.Number) # appriximately 400 sec burn time
#print 'FvacAxial=',FvacAxial
#sys.exit()
Engine.Fvac = 270.0 # FvacAxial
Engine.reCalc()
S["Lengine"] = Engine.Lengine
Itot = WtPropAxial * Engine.Isp
S["Itot"] = Itot
burnTime = WtPropAxial / Engine.wdotTot / Engine.Number
S["burnTime"] = burnTime
# set line flowrates
FuelAxLine.wdot = Engine.wdotFl * Engine.Number
OxAxLine.wdot = Engine.wdotOx * Engine.Number
# calc derived parameter variables
WtOx = WtPropAxial * MR/(1.0+MR)
WtFl = WtPropAxial - WtOx
# start assigning values to Mass Items
WtOxResid = (WtOx) * (1.0 / expulEffOx - 1.0)
WtFlResid = (WtFl) * (1.0 / expulEffFl - 1.0)
Ox.setMassBreakdown( [('Burned Axial',WtOx),
('Residual',WtOxResid)])
Fl.setMassBreakdown( [('Burned Axial',WtFl),
('Residual',WtFlResid)])
Ox.reCalc()
Fl.reCalc()
WpropTotal = Ox.mass_lbm + Fl.mass_lbm
Oxtank.vfree = Ox.Volume / (1.0-ullFracOx) / NumOxTanks
Fltank.vfree = Fl.Volume / (1.0-ullFracFl) / NumFlTanks
# get pressure schedule
FlDeltpP = FuelAxLine.dpLine + Fltank.dpacq
OxDeltpP = OxAxLine.dpLine + Oxtank.dpacq
maxDeltaDP = max( OxDeltpP, FlDeltpP )
pcFace = Pc*(1. + 0.25/Engine.CR**1.8)
ptank = pcFace * 1.35 + 75.0 + maxDeltaDP
Oxtank.ptank = ptank
Fltank.ptank = ptank
FuelAxLine.pLine = ptank
OxAxLine.pLine = ptank
#print 'ptank,PHe',ptank,PHe
# set all tanks to length
Oxtank.setToLength( Ltanks )
Fltank.setToLength( Ltanks )
He.tAction = WtPropAxial / Engine.wdotTot / Engine.Number
He.PHeTnk = PHe
He.PpropNom = ptank
He.VpropTnk = Oxtank.vfree*NumOxTanks + Fltank.vfree*NumFlTanks
He.reCalc()
Hetank.ptank = PHe
Hetank.vfree = He.volHeTotal / Hetank.Number
Hetank.setToLength( Ltanks )
S.reCalc()
# calc packaged diameter
R1, R2 = getR1R2()
Dprop = 2.0 * (R1 + max( Oxtank.OD, Fltank.OD )/2.0)
Dhe = 2.0 * (R2 + Hetank.OD/2.0)
DiamPkg = max(Dprop, Dhe) + 2.0*thkShell
S['DiamPkg'] = DiamPkg
#print 'PHe,ptank,Pc,MR',PHe,ptank,Pc,MR
S["sysMass"] = S.mass_lbm
S["WpropTotal"] = WpropTotal
S["Isp"] = Engine.Isp
Winert = S.mass_lbm -Ox.mass_lbm -Fl.mass_lbm - He.mass_lbm
S["Winert"] = Winert
massFracUsable = WtPropAxial / S.mass_lbm
S['massFracUsable'] = massFracUsable
massFrac = WpropTotal / S.mass_lbm
S['massFrac'] = massFrac
geesBO = Engine.Fvac * Engine.Number / (Wpayload + S.mass_lbm - WtPropAxial)
S['geesBO'] = geesBO
LnozExt = getLnozExtension()
LenPkg = Ltanks + LnozExt + LenBosses
S['LenPkg'] = LenPkg
#print "PHe=",PHe,"Pc=",Pc,"pcentBell=",pcentBell,"eps=",eps
#print " massFrac=",massFrac,'Winert=',Winert
# need to tell system the name of the control routine
S.setControlRoutine(myControlRoutine)
S.reCalcItems()
# now optimize the system... it should match up with the carpet plots.
#optimize(S, figureOfMerit="sysMass", desVars=["PHe","Pc","eps"], findmin=1)
Hetank.texture = Texture( colorName="Gray50", reflection=0. )
Oxtank.texture = Texture( colorName="Aquamarine", reflection=0. )
Fltank.texture = Texture( colorName="Pink", reflection=0. )
def myRenderControlRoutine(S):
S.reCalcItems()
R1, R2 = getR1R2()
fl = Fltank.getPOV_Item()
radj = R1
domeHt = Fltank.OR/Fltank.ell
fl.translate([radj,domeHt,0.])
fl2 = Fltank.getPOV_Item()
fl2.translate([radj,domeHt,0.])
fl2.rotate( [0.,180.,0.] )
ox = Oxtank.getPOV_Item()
radj = R1
domeHt = Oxtank.OR/Oxtank.ell
ox.translate([radj,domeHt,0.])
ox.rotate( [0.,90.,0.] )
ox2 = Oxtank.getPOV_Item()
ox2.translate([radj,domeHt,0.])
ox2.rotate( [0.,270.,0.] )
he = Hetank.getPOV_Item()
radj = R2
domeHt = Hetank.OR/Hetank.ell
he.translate([radj,domeHt,0.])
he.rotate( [0.,45.,0.] )
he2 = Hetank.getPOV_Item()
he2.translate([radj,domeHt,0.])
he2.rotate( [0.,225.,0.] )
engs=[]
ang = 360.0 / NumAxial
for i in range(NumAxial):
eng = Engine.getPOV_Item()
eng.rotate([180,0,0])
hNest = Engine.Lcham + Engine.Lnoz - getLnozExtension() -LenBosses/2.0
eng.translate( [DiamVeh/2-Engine.Dexit/2. ,hNest,0.] )
eng.rotate( [0.,ang*i-45.,0.0] )
#eng.translate([0.0,heightEng,0])
#eng.rotate( [0.,90.*i+45.0,0.] )
engs.append(eng)
Lpackage = max( fl.h, ox.h, he.h )
#box = POV_Items.Box(corner1=[10,10,10], corner2=[0,0,0])
#shell = POV_Items.HollowCylinder( OD=DiamVeh + .2, thickness=0.1, height=LenVeh,
# texture = Texture( colorName="White", transmit=0.9, reflection=0. ) )
shell = Shell.getPOV_Item()
shell.translate([0,-LenBosses/2.0,0])
#shell2 = POV_Items.HollowCylinder( OD=DiamVeh + .2 + 12.0, thickness=0.1, height=Lpackage,
# texture = Texture( colorName="White", transmit=0.9 ) )
povItemL = [he, fl, ox, shell, he2, fl2, ox2]
for eng in engs:
povItemL.append( eng )
return povItemL
S.setRenderControlRoutine(myRenderControlRoutine)
# now optimize the system... it should match up with the carpet plots.
if 0:
optimize(S, figureOfMerit="Itot",
desVars=["Ltanks",'WtPropAxial','Pc'], findmin=0, useCOBYLA=1)
# now calibrate the simple He model
HeInteg = PressurantInteg( name="Helium Pressurant", mass_lbm=0.0, gas='HE',
VpropTnk=He.VpropTnk,PGasTnkMEOP=He.PHeTnk,PpropNom=He.PpropNom,
PfinGasOvPnom=He.PfinHeOvPnom,
tAction=He.tAction,TminR=TminOperate,TmaxR=TmaxOperate, ullageFrac=0.03,
PVoW_Bottle=500000., PVoW_Tank=100000.,
AccGees=1.0,
Nbottle=1, ellBottle=1.4, LcylOvDBottle=1.0, Cp_effBottle=0.15, # Cp Ti=.125, Al=.2, Monel=.1
Ntank=1, ellTank=1.414, LcylOvDTank=1.0, Cp_effTank=0.15,
CdARegMax=None, dPregulator=50.0, NtimeSteps=400, heatExchangerTout=None,
WtHeLLACS=He.wtHeACS, QexternalIntoBottle=0.0, velMultTank=1.0, useDBruns=1)
He.calibrate( TfBottle=HeInteg.TfinalGasBot, TfProp=HeInteg.TfinalPropGas )
S.reCalcItems()
S.saveShortSummary()
S.render(view='front',ortho=1,clockX=0, clockY=15)
#S.render(view='back',ortho=1, clockX=15, clockY=15)
S.render(view='top',ortho=0)#,clockX=0, clockY=16)
if 0:
#makeSensitivityPlot(S,figureOfMerit="Lengine", desVars=["PHe","Pc","eps"])
makeSensitivityPlot(S,figureOfMerit="massFrac", desVars=["PHe","Pc","pcentBell","eps"], omitViolPts=0)
makeSensitivityPlot(S,figureOfMerit="Winert", desVars=["PHe","Pc","pcentBell","eps"], omitViolPts=0)
makeSensitivityPlot(S,figureOfMerit="sysMass", desVars=["PHe","Pc","pcentBell","eps"], omitViolPts=0)
makeSensitivityPlot(S,figureOfMerit="Itot", desVars=["PHe","Pc","pcentBell","eps"], omitViolPts=0)
if 0:
makeMassItemSensitivityPlot(S, desVar="Pc", excludePropellant=0, showDelta=0)
makeMassItemSensitivityPlot(S, desVar="Pc", excludePropellant=0, showDelta=1)
# start making carpet plots, etc. of system
#make2DPlot(S, sysParam="sysMass", desVar="pcentBell")
#makeContourPlot(S, sysParam="sysMass", desVars=["PHe","Pc"])
#makeContourPlot(S, sysParam="sysMass", desVars=["eps","Pc"])
makeMassPieCharts(S)
# now save summary of system
S.saveFullSummary()
# Be sure to wrap-up any files
S.close()
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